THL 10-2410

DC/DC Converter THL 10 Series, 10 Watt • • 10 Watt in 1” x 1” package • • Wide 2:1 input voltage ranges • • I/O isolation voltage 1500 VDC • • • Cost optimized design Shielded metal case with isolated baseplate Operating temp. range –40°C to +80°C and up to +85°C with heat-sink Input filter meets EN 55022 class A without external components Industry standard pinout 3-year product warranty UL 62368-1 IEC 62368-1 The THL 10 is a series of industrial 10 Watt DC/DC-converters packed in the compact 1" x 1" case and is a pin to pin replacement for the popular 1" x 2" size products. The industrial standard pinout, the wide 2:1 input voltage range and the input filter that meets EN 55032 Class A (conducted) without external components make these converters easy to design in and suitable for to cost optimize many existing and new applications. The models have short circuit and overvoltage protection and are applicable in temperature ranges of up to +80°C or +85°C with optional mounted heat sink. Typical applications are instrumentation, distributed power architectures in communication and industrial electronics. Models Order Code Input Voltage Range THL 10-1210 THL 10-1211 THL 10-1212 THL 10-1213 THL 10-1221 THL 10-1222 THL 10-1223 THL 10-2410 THL 10-2411 THL 10-2412 THL 10-2413 THL 10-2421 THL 10-2422 THL 10-2423 THL 10-4810 THL 10-4811 THL 10-4812 THL 10-4813 THL 10-4821 THL 10-4822 THL 10-4823 9 - 18 VDC (12 VDC nom.) 18 - 36 VDC (24 VDC nom.) 36 - 75 VDC (48 VDC nom.) Output 1 Output 2 Vnom Imax 3.3 VDC 5.1 VDC 12 VDC 15 VDC +5 VDC +12 VDC +15 VDC 3.3 VDC 5.1 VDC 12 VDC 15 VDC +5 VDC +12 VDC +15 VDC 3.3 VDC 5.1 VDC 12 VDC 15 VDC +5 VDC +12 VDC +15 VDC 2'500 mA 2'000 mA 830 mA 670 mA 1'000 mA 416 mA 333 mA 2'500 mA 2'000 mA 830 mA 670 mA 1'000 mA 416 mA 333 mA 2'500 mA 2'000 mA 830 mA 670 mA 1'000 mA 416 mA 333 mA Vnom Efficiency Imax –5 VDC –12 VDC –15 VDC 1'000 mA 416 mA 333 mA –5 VDC –12 VDC –15 VDC 1'000 mA 416 mA 333 mA –5 VDC –12 VDC –15 VDC 1'000 mA 416 mA 333 mA typ. 82 % 85 % 87 % 88 % 84 % 87 % 87 % 83 % 85 % 88 % 89 % 85 % 88 % 89 % 83 % 85 % 89 % 89 % 86 % 87 % 88 % Options THL-HS1 - Optional Heat Sink: www.tracopower.com/products/thl-hs1.pdf www.tracopower.com September 20, 2023 Page 1 / 4 THL 10 Series, 10 Watt Input Specifications Input Current - At no load 12 Vin models: 24 Vin models: 48 Vin models: 12 Vin models: - At full load 24 Vin models: 48 Vin models: Surge Voltage 12 Vin models: 24 Vin models: 48 Vin models: 12 Vin models: 24 Vin models: 48 Vin models: Under Voltage Lockout Recommended Input Fuse Input Filter 15 mA typ. 12 mA typ. 10 mA typ. 800 mA typ. (3.3 Vout model) 1'000 mA typ. (5.1 Vout model) 1'000 mA typ. (12 Vout model) 1'000 mA typ. (15 Vout model) 1'000 mA typ. (5 / -5 Vout model) 1'000 mA typ. (12 / -12 Vout model) 1'000 mA typ. (15 / -15 Vout model) 400 mA typ. (3.3 Vout model) 500 mA typ. (5.1 Vout model) 500 mA typ. (12 Vout model) 500 mA typ. (15 Vout model) 500 mA typ. (5 / -5 Vout model) 500 mA typ. (12 / -12 Vout model) 500 mA typ. (15 / -15 Vout model) 200 mA typ. (3.3 Vout model) 250 mA typ. (5.1 Vout model) 250 mA typ. (12 Vout model) 250 mA typ. (15 Vout model) 250 mA typ. (5 / -5 Vout model) 250 mA typ. (12 / -12 Vout model) 250 mA typ. (15 / -15 Vout model) 25 VDC max. (1 s max.) 50 VDC max. (1 s max.) 100 VDC max. (1 s max.) 8.5 VDC max. 17 VDC max. 34 VDC max. (Long term operation at undervoltage will damage the converter.) (The need of an external fuse has to be assessed in the final application.) Internal Pi-Type Output Specifications Voltage Set Accuracy Regulation - Input Variation (Vmin - Vmax) - Load Variation (0 - 100%) Ripple and Noise (20 MHz Bandwidth) - Voltage Balance (symmetrical load) - Cross Regulation (25% / 100% asym. load) - single output - dual output ±2% max. 1% max. 1% max. 0.5% max. 1% max. (Output 1) 1% max. (Output 2) dual output models: 2% max. single output models: dual output models: single output models: dual output models: dual output models: 5% max. 3.3 Vout models: 5.1 Vout models: 12 Vout models: 15 Vout models: 5 / -5 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: 80 mVp-p typ. 80 mVp-p typ. 100 mVp-p typ. 100 mVp-p typ. 80 / 80 mVp-p typ. 100 / 100 mVp-p typ. 100 / 100 mVp-p typ. All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 2 / 4 THL 10 Series, 10 Watt Capacitive Load - single output 3.3 Vout models: 5.1 Vout models: 12 Vout models: 15 Vout models: 5 / -5 Vout models: 12 / -12 Vout models: 15 / -15 Vout models: - dual output Minimum Load Temperature Coefficient Short Circuit Protection Output Current Limitation Transient Response - Response Deviation - Response Time 4'700 µF max. 2'200 µF max. 330 µF max. 220 µF max. 1'000 / 1'000 µF max. 150 / 150 µF max. 100 / 100 µF max. Not required ±0.02 %/K max. Continuous, Automatic recovery 110% min. of Iout max. 150% typ. of Iout max. 3% typ. / 5% max. (75% to 100% Load Step) 300 µs typ. (75% to 100% Load Step) Safety Specifications Safety Standards CSA-C22.2, No. 60950-1 EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 www.tracopower.com/overview/thl10 PD 3 - IT / Multimedia Equipment - Certification Documents Pollution Degree EMC Specifications EMI Emissions - Conducted Emissions - Radiated Emissions EMS Immunity External filter proposal: Air: Contact: - Electrostatic Discharge - RF Electromagnetic Field - EFT (Burst) / Surge Ext. input component: - Conducted RF Disturbances - PF Magnetic Field Continuous: EN 55032 class A (with external filter) FCC Part 15 class A (with external filter) EN 55032 class A (with external filter) FCC Part 15 class A (with external filter) www.tracopower.com/overview/thl10 EN 61000-4-2, ±8 kV, perf. criteria A EN 61000-4-2, ±6 kV, perf. criteria A EN 61000-4-3, 10 V/m, perf. criteria A EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±1 kV, perf. criteria A 330 µF / 80 V EN 61000-4-6, 10 Vrms, perf. criteria A EN 61000-4-8, 3 A/m, perf. criteria A General Specifications Relative Humidity Temperature Ranges - Operating Temperature Power Derating - Case Temperature - Storage Temperature - High Temperature Cooling System Altitude During Operation Switching Frequency Insulation System Isolation Test Voltage - Input to Output, 60 s - Input to Output, 1 s 95% max. (non condensing) –40°C to +80°C –40°C to +85°C (with Heat Sink) +100°C max. –50°C to +125°C 2.5 %/K above 60°C 3.3 %/K above 70°C (with Heat Sink) See application note: www.tracopower.com/overview/thl10 Natural convection (20 LFM) 6'000 m max. 330 kHz typ. (PWM) Functional Insulation 1'500 VDC 1'800 VDC All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com September 20, 2023 Page 3 / 4 THL 10 Series, 10 Watt Isolation Resistance Isolation Capacitance Reliability Washing Process - Input to Output, 500 VDC - Input to Output, 100 kHz, 1 V - Calculated MTBF 1'000 MΩ min. 2'000 pF max. 2'596'000 h (MIL-HDBK-217F, ground benign) According to Cleaning Guideline www.tracopower.com/info/cleaning.pdf Alu alloy, black anodized coating Non-conductive FR4 (UL 94 V-0 rated) Epoxy (UL 94 V-0 rated) Copper Alloy (C6801) Nickel (2 - 4 µm) Tin (5 - 7 µm), matte Metal Case PCB Mount THD (Through-Hole Device) 1" x 1" Lead-Free Wave Soldering 260°C / 10 s max. 15 g - Case to Ambient 21 K/W typ. 16 K/W typ. (with Heat Sink) www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule).) 357e6a24-290d-4d0d-9f6f-9a9b9c15b45d Housing Material Base Material Potting Material Pin Material Pin Foundation Plating Pin Surface Plating Housing Type Mounting Type Connection Type Footprint Type Soldering Profile Weight Thermal Impedance Environmental Compliance - REACH Declaration - RoHS Declaration - SCIP Reference Number Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/thl10 Outline Dimensions Ø1.0 (Ø0.04) 7.62 5.08 (0.300) (0.200) Pinout Pin Dual +Vin (Vcc) Bottom view –Vin (GND) –Vin (GND) 3 +Vout +Vout 4 No pin Common 5 –Vout –Vout 3 4 6.0 10.2 2.5 10.16 10.16 (0.24) (0.4) (0.1) (0.400) (0.400) (0.1) 5 (1.00) +Vin (Vcc) 2 25.4 1 2.5 20.32 (0.800) Single 1 2 25.4 (1.0) Dimensions in mm (inch) Tolerances: x.x ±0.5 (x.xx ±0.02) x.xx ±0.25 (x.xxx ±0.001) Pin pitch tolerances: ±0.25 (0.01) Pin diameter tolerance: x.x ±0.5 (x.xx ±0.002) © Copyright 2023 Traco Electronic AG Specifications can be changed without notice. www.tracopower.com Rev. September 20, 2023 Page 4 / 4